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Posted on Tue, Jan 15, 2013 : 5:57 a.m.

Ypsilanti manufacturer plans $1.4M expansion: New R&D center, 20 jobs added and revenue gains

By Katrease Stafford


American Broach has seen growth amid the economic downturn.

Daniel Brenner |

American Broach, an Ypsilanti headquartered company, is investing $1.4 million in the purchase and upgrade of a facility to house its new research and development center and employees.

American Broach manufactures machines that create parts for the automotive, defense, train, aircraft and other industries. The company produces intricate cutting machines and was founded by Francis Lapointe in 1919 in Ann Arbor at the suggestion of Henry Ford.

Company president Ken Nemec said in addition to the $1.4 million to be invested at the new 42,800-square-foot facility at 535 S. Mansfield St., $200,000 will be spent to cover the cost of moving and buying new appliances.

CBRE Senior Associate Tim Guest, who represented American Broach, said the deal closed Nov. 30. The building was owned by B2 Investments. Swisher real estate agent Tony Caparese brokered the deal.

Nemec said the company will be moved in by June.

"This will be a great expansion for them," Guest said. "They're at capacity."

City Planner Teresa Gillotti said the company had originally planned to expand on its existing site to house the research and development center, but decided against it when it calculated the costs.

"It would have cost way more to build than buy another one," Gillotti said.

The business is at 575 S. Mansfield, but Nemec said the company has outgrown the 22,580-square-foot facility. The company will still use the old facility, which it purchased in 2007 for $1.2 million from the Marsh Plating Corporation.

Half of the new building will be used for research and development to advance the company within what Nemec calls a niche industry. Nemec said there are only five or six competitors within North America.

"We have been doing some R&D projects and we have been working with U-M and some think tanks to give us a competitive advantage globally," Nemec said. "Since it's such a niche industry, it's hard to invest in it unless you come up with a payback that is a huge new technology. We've found a few things that we think can do that."

Nemec said the expansion project is "a lot to bite off" considering the economy is still making strides to recover, but he sees an opportunity for growth within the industry.

"We have a bunch more products in the incubator and just need the room," Nemec said. "Our order books are full and we can either take this chance and jump in or just be satisfied where we are. ... In truth, a business is either growing or dying."

American Broach has seen growth due to its international customer base.

In 2008, its revenue figures were at about $4.5 million and it hoped to continue on a trajectory of growth, for which it has. The company is finalizing its financials, but Nemec said 2012's revenue will come in just shy of $8 million.

The goal for the 2013 fiscal year is to amass $9 million and continue the trend.

"We'll probably surpass those numbers," Nemec said.

The growth, according to Nemec, is due to a new focus for the company which has honed in on value pricing for customers, while providing quality products that cannot be obtained overseas.


American Broach recently purchased the 42,800-square-foot facility located at 535 S. Mansfield St.

Daniel Brenner |

"You can't sell in this world today unless you're selling at a price point where customers can buy," Nemec said.

In terms of employees, Nemec said the company has seen growth in that area as well. American Broach moved from its decades-long home on Jackson Road in Ann Arbor in 2008 and at the time, the company had less than 20 employees.

"We're up to nearly 50 people now," Nemec said." We've added about 20 employees. It's been a really nice growth trend."

The company is looking to fill four additional positions, but Nemec said the search for suitable applicants has not been easy.

"One goal is to find young people," Nemec said. "Thirty or 40 years ago, you could hire someone that had an apprenticeship under their belt and in six months, they would be making you money. Today, we know we're going to get a young person that hasn't had any real shop experience. ... We are looking to hire people from Ypsilanti."

The average wages at American Broach are $20 per hour, $22 per hour for skilled trades, Nemec said, and employees get full benefits.

Although the company has seen growth, it, too, experienced the recession that saw many businesses close. Nemec told two years ago that he considered his company a "survivor."

"A lot of our competitors got very weak and several went out of business," Nemec said. "Some are extremely weak and cash strapped and had no choice but to downsize."

With those businesses shuttering their doors, the auto industry is having a very difficult time finding the cutting tools American Broach makes.

"There's more demand than there is supply," he said. "They could buy outside of the U.S., but they come right back to us because they can't tolerate the poor quality. To have a local company be there to support you is more important than the low price you can get from India or China."

Chrysler Group, LLC, one of American Broach's customers, saw a 10 percent increase in sales for 2012.

The auto industry accounts for nearly 65 percent of the company's sales and as the industry continues to post gains, the company does as well, Nemec said.

"That's why we bought the building," he said. "We're on an upward trend and the economy is going to build and people are going to be able to buy cars. I think over the next six or seven years, we're going to continue to see growth."

The company will be applying for a real and personal property tax abatement with the city that will go before council in the coming months.

"It's great they're taking over another building," Gillotti said. "For us we're excited and happy the industrial park is staying pretty full and buildings are in use."

Katrease Stafford covers Ypsilanti for her at or 734-623-2548 and follow her on twitter.



Tue, Jan 15, 2013 : 5:31 p.m.

"One goal is to find young people," Nemec said. "Thirty or 40 years ago, you could hire someone that had an apprenticeship under their belt and in six months, they would be making you money. Today, we know we're going to get a young person that hasn't had any real shop experience." " find young people." When it comes to hiring, isn't that age discrimination?

Ann English

Wed, Jan 16, 2013 : 12:37 a.m.

What is Nemec implying, that people over 30 don't seek apprenticeships like they did 30 or 40 years ago?He doesn't say anything about the ages of people who had apprenticeships completed 30 or 40 years ago. Find young people? He doesn't go on to say that he wants people hired to work for American Broach for the next 25 years or more. Why look to hire only from Ypsilanti? It isn't a municipal or township government sort of job to fill. No map is given, but I'm very sure that these buildings are along the southern dead end of Mansfield, where, back in 1996, I delivered telephone directories to those businesses, one of which was UPS. All businesses, no homes on that stretch of Mansfield.


Tue, Jan 15, 2013 : 9:32 p.m.

I find it interesting that when you ask a question, people vote your comment down instead of answering the question.


Tue, Jan 15, 2013 : 7:27 p.m.

I was thinking the same thing. How about hiring anyone of any age who you think would be a good fit and train them?


Tue, Jan 15, 2013 : 2:42 p.m.

This is great news for Ypsilanti and the entire region.

Nicholas Urfe

Tue, Jan 15, 2013 : 2:31 p.m.

Broaches are like little saws, for cutting slots.

Kyle Mattson

Tue, Jan 15, 2013 : 5:11 p.m.

Just about Nicholas. As one who spent many 12 hr days on the floor a machine shop during my college days I'm surprised I was not aware of American Broach's history in the area.

Nicholas Urfe

Tue, Jan 15, 2013 : 2:05 p.m.

"Broaching is a machining process that uses a toothed tool, called a broach, to remove material. There are two main types of broaching: linear and rotary. In linear broaching, which is the more common process, the broach is run linearly against a surface of the workpiece to effect the cut. Linear broaches are used in a broaching machine, which is also sometimes shortened to broach. In rotary broaching, the broach is rotated and pressed into the workpiece to cut an axis symmetric shape. A rotary broach is used in a lathe or screw machine. In both processes the cut is performed in one pass of the broach, which makes it very efficient. Broaching is used when precision machining is required, especially for odd shapes. Commonly machined surfaces include circular and non-circular holes, splines, keyways, and flat surfaces. Typical workpieces include small to medium sized castings, forgings, screw machine parts, and stampings. Even though broaches can be expensive, broaching is usually favored over other processes when used for high-quantity production runs.[1] Broaches are shaped similar to a saw, except the teeth height increases over the length of the tool. Moreover, the broach contains three distinct sections: one for roughing, another for semi-finishing, and the final one for finishing. Broaching is an unusual machining process because it has the feed built into the tool. The profile of the machined surface is always the inverse of the profile of the broach. The rise per tooth (RPT), also known as the step or feed per tooth, determines the amount of material removed and the size of the chip. The broach can be moved relative to the workpiece or vice-versa. Because all of the features are built into the broach no complex motion or skilled labor is required to use it.[2] "